从大型货轮到豪华邮轮，从远洋科考船到先进舰艇，中国船舶制造正在以前所未有的速度向高质量、智能化方向发展。在这一进程中，船舶制造长期面临独特的测量难题。大型船舶采用分段建造模式，船体分段、甲板、舱壁等部件尺寸庞大，难以实现全尺寸精准覆盖。同时零部件结构复杂、装配流程环环相扣，从分段焊接到船台总装，从推进系统校准到管道布局优化，每个环节都需要高精度数据支撑。
From large cargo ships to luxury cruise liners, from ocean-going research vessels to advanced naval craft, China’s shipbuilding industry is advancing at an unprecedented pace toward high-quality, intelligent development. In this process, shipbuilding has long faced unique measurement challenges. Large vessels are built using a block construction method, where hull blocks, decks, bulkheads, and other components are enormous in size, making it difficult to achieve comprehensive full-scale precision coverage. At the same time, the structural complexity of components and the tightly interlocked assembly sequences—ranging from block welding to final berth assembly, from propulsion system calibration to pipeline layout optimisation—mean that every single step relies on high-accuracy data support.
然而，传统测量手段普遍存在效率低、精度有限、操作繁琐等瓶颈，常常导致装配偏差、返工率居高不下，严重影响生产周期和制造成本。海克斯康Leica激光跟踪仪以其卓越的技术性能，为行业提供全方位的精密测量解决方案，正成为推动船舶智能制造转型升级的关键力量。
However, traditional measurement methods commonly suffer from bottlenecks such as low efficiency, limited accuracy, and cumbersome operations. These often lead to assembly deviations and persistently high rework rates, severely impacting production cycles and manufacturing costs. With its outstanding technical performance, the Hexagon Leica laser tracker provides the industry with comprehensive precision measurement solutions and is emerging as a key force driving the transformation and upgrading of smart shipbuilding.
船体建造与装配
Hull Construction and Assembly
ATS800 实现全流程精准把控
The ATS800 Enables Precision Control Throughout the Entire Process
在船体建造与装配阶段，Leica ATS800激光跟踪仪以计量级精度与IP54防护等级为支撑，为大型结构测量提供理想现场测量方案。相比传统方法，ATS800无需靶标即可实现高效三维扫描，其大范围非接触测量能力特别适用于船舶大型工件表面的快速扫描与边界精准测量。
During the hull construction and assembly phase, the Leica ATS800 laser tracker, backed by metrology-grade accuracy and an IP54 protection rating, provides an ideal on-site measurement solution for large-scale structural surveys. Compared with traditional methods, the ATS800 enables efficient 3D scanning without the need for targets. Its large-volume, non-contact measurement capability is particularly well suited for rapid surface scanning and precise boundary measurement of large shipbuilding workpieces.
Leica ATS800支持从CAD模型直接选取指定区域进行特征扫描，独有的特征侦测和TruePoint技术可自动精确捕捉工件细节，特别适用于分段控制点检查与虚拟装配任务，大幅减少高空作业需求，显著提升现场测量的安全性、效率与数据可追溯性。
The Leica ATS800 supports direct selection of designated areas from CAD models for feature scanning. Its proprietary Feature Detection and TruePoint technologies enable automatic and precise capture of workpiece details, making it particularly suitable for block control point inspection and virtual assembly tasks. This significantly reduces the need for working at height, greatly enhancing on-site measurement safety, efficiency, and data traceability.
在实际应用中，ATS800能够在总装定位中快速确定大型部件位置，在分段对接面控制环节实现精准划线并精确控制切割余量。结合AGV系统，还可实现自动化移动测量，通过多站位数据拼接获取完整三维数据，全面提升船舶建造的装配精度与效率。
In practical applications, the ATS800 can quickly determine the position of large components during final assembly positioning, and achieve precise scribing and accurate control of cutting allowances at block joint surfaces. Combined with an AGV system, it can also enable automated mobile measurement, obtaining complete 3D data through multi-station data registration, thereby comprehensively improving the assembly accuracy and efficiency of ship construction.
推进系统安装
Propulsion System Installation
高精度装备破解核心工序难题
High-precision equipment solves key process challenges.
推进系统安装是船舶制造中精度要求最为严苛的核心工序之一。Leica AT960激光跟踪仪凭借其卓越的适应性，通过搭配T-Probe手持测头实现关键点位的快速精确测量，或结合AS1系列蓝光扫描测头获取高密度三维数据，能够在狭窄复杂的机舱环境中完成高效、灵活且无死角的精密测量。
Propulsion system installation is one of the most critical and demanding processes in shipbuilding, requiring the highest levels of precision. The Leica AT960 laser tracker, with its outstanding adaptability, enables fast and accurate measurement of key points using the T-Probe handheld touch probe, or can be combined with the AS1 series blue-light scanning probe to capture high-density 3D data. This allows efficient, flexible, and obstruction-free precision measurement even in the cramped and complex environment of the engine room.
在船舶轴系对准这一关键环节中，该测量系统能够对轴系各关键点位进行动态数据采集与实时分析，直接指导现场调整作业，实现轴系直线度与同心度的精准校准，从而确保螺旋桨轴、中间轴与发动机之间达到理想的对中状态，保障动力传输的高效与平稳。此外，该系统同样适用于发动机基座平面度检测、安装孔系定位等高精度测量任务，其测量效率与结果可靠性显著优于全站仪等传统手段。
In the critical process of ship shaft alignment, the measurement system enables dynamic data acquisition and real-time analysis at key points along the shafting, directly guiding on-site adjustment operations. It achieves precise calibration of shaft straightness and concentricity, ensuring that the propeller shaft, intermediate shafts, and engine reach an ideal alignment state, thereby guaranteeing efficient and smooth power transmission. In addition, the system is equally suited for high-precision measurement tasks such as engine foundation flatness inspection and mounting hole pattern positioning. Its measurement efficiency and result reliability significantly outperform traditional methods like total stations.
管路系统调试
Piping System Commissioning
三维数字化解决方案保障高效安装
3D digital solutions ensure efficient installation.
在船舶管路系统调试环节，Leica激光跟踪仪展现了其出色的技术价值。通过采用Leica AT960跟踪仪搭配AS1蓝光扫描测头，技术人员能够高效获取管道系统及周边环境的完整三维点云数据。这一组合充分发挥了AT960在复杂空间内的高精度测量能力与AS1蓝光扫描系统的高效数据采集优势。
During the piping system commissioning phase of shipbuilding, the Leica laser tracker demonstrates outstanding technical value. By employing the Leica AT960 tracker paired with the AS1 blue-light scanning probe, technicians can efficiently acquire complete 3D point cloud data of the piping system and its surrounding environment. This combination fully leverages the AT960's high-precision measurement capability in complex spaces and the AS1's advantage in high-efficiency data acquisition.
基于获得的精确三维数据，工程师可在专业软件平台上开展管路系统的虚拟装配与干涉分析，提前优化管道路径规划，有效规避安装过程中的潜在冲突。该系统还能够为管件的预制加工提供精准数据支持，并指导现场安装的精确定位，从而确保各连接接口的准确对接，显著减少安装返工，全面提升施工质量与作业效率。
Based on the precise 3D data obtained, engineers can carry out virtual assembly and interference analysis of the piping system on professional software platforms, optimising pipe routing in advance and effectively avoiding potential conflicts during installation. The system also provides accurate data support for the prefabrication of pipe fittings, and guides precise positioning during on-site installation, ensuring proper alignment of all connection interfaces. This significantly reduces installation rework, and comprehensively improves construction quality and operational efficiency.
凭借全方位的技术优势和丰富的应用场景，Leica激光跟踪仪已成为众多船舶制造企业的首选测量装备，不仅帮助企业大幅降低了返工成本、缩短了生产周期，更推动了船舶制造向高精度、高效率、智能化方向转型。
With its comprehensive technical advantages and wide range of application scenarios, the Leica laser tracker has become the preferred measurement equipment for numerous shipbuilding enterprises. It not only helps companies substantially reduce rework costs and shorten production cycles, but also drives the transformation of the shipbuilding industry toward high precision, high efficiency, and intelligent manufacturing.
面向未来，海克斯康将始终以客户需求为导向，以技术创新为核心，持续迭代Leica激光跟踪仪技术，助力中国船舶工业突破技术瓶颈，迈向深海大洋，在全球海洋装备制造领域缔造更多辉煌。
Looking to the future, Hexagon will remain customer-needs oriented and driven by technological innovation, continuously iterating Leica laser tracker technology. We are committed to helping China’s shipbuilding industry break through technical bottlenecks, venture into the deep sea and open oceans, and create even more brilliance in the global marine equipment manufacturing sector.
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